01
Discovery
Brief, target consumer, format and the commercial constraints the product has to live inside.
- Output
- Approved product brief
- Led by
- Your team with Agile
Dietary supplement contract manufacturing
Built to formulate.
Ready to scale.
Agile Nutra develops, flavors and manufactures dietary supplements for brands that need formulation intelligence and execution in the same building — from first concept to finished, market-ready product.
Certified facility · Horsham, PAPennsylvania
Custom formulationFlavor systemsPowdersCapsulesGummiesTech transferPackagingWarehousing & 3PLExport documentationSports nutrition
01Why Agile
Mostmanufacturersmakewhatyousendthem.Wehelpdecidewhatisworthmaking—thenmakeitproperly,inthesamebuildingwhereitwasdeveloped.
01
Formulation & flavoring
Science-based ingredients at efficacious dosages, with flavor developed alongside the formula rather than after it.
02
In-house manufacturing
Powders, capsules and gummies produced, packaged and warehoused under one roof in Horsham, Pennsylvania.
03
Complete transparency
Clear timelines, clear pricing and documentation that travels with the product — no surprises at release.
02Research & development
The difference is made
before the first batch.
Most manufacturing problems are formulation problems that were never solved. These are the ones brands bring us most often — and how we take them apart.
- How we approach it
We map the bitterness and off-notes of each active first, then build masking and flavor as one system instead of layering sweetener over a problem. Sample rounds are structured so each revision changes one variable and converges.
Levers we work- Flavor system
- Masking
- Acid balance
- Sweetener strategy
- How we approach it
Flow, density and dissolution are designed into the blend — ingredient form, particle behaviour and process order — so the scoop, the shake and the shelf behave the same way batch after batch.
Levers we work- Ingredient form
- Blend order
- Scoop density
- Moisture control
- How we approach it
Active selection, dose per piece and the gummy base are developed together. We look at how the actives affect set, texture and flavor early — before a formula is locked and the problem becomes expensive.
Levers we work- Base selection
- Dose per piece
- Flavor
- Texture
- How we approach it
Mineral forms and levels are chosen with taste in mind, then flavor is built around the profile that's left rather than against it. The result is a hydration product people finish.
Levers we work- Mineral form
- Acid / sweet balance
- Flavor direction
- How we approach it
Extract grade, standardization and inclusion level are weighed alongside sensory impact, so efficacy and palatability are decided in the same conversation — not traded against each other late.
Levers we work- Extract grade
- Inclusion level
- Masking
- How we approach it
We benchmark the incoming product, document the target, then re-validate the formula in our process so what ships matches what your customers already know and reorder.
Levers we work- Benchmarking
- Ingredient matching
- Process validation
- How we approach it
Cost is a formulation input, not an afterthought. Ingredient strategy, dose choices and format decisions are made with your target margin visible, so the version we lock is the version you can sell.
Levers we work- Ingredient strategy
- Sourcing
- Format
- Dose strategy
How a sample round runs
Iteration that converges, not circles.
Every round has a purpose, a sample and a decision. You always know what changed, why it changed, and what the next revision is meant to prove.
- 01
Brief
Target consumer, format, dose strategy, cost ceiling.
- 02
Bench
Formula built, flavor system drafted, feasibility checked.
- 03
Sample
Physical samples shipped for your evaluation.
- 04
Feedback
Structured scoring so revisions move one variable at a time.
- 05
Lock
Formula, spec and documentation frozen for scale-up.
03Sports nutrition
Performance formulas are unforgiving. That's the point.
High active loads, difficult mouthfeel, aggressive flavor expectations and consumers who notice everything. Sports nutrition is where formulation discipline shows — and it is the category we know best.
What we build for performance brands
- 01ProteinBlend uniformity, solubility and flavor at high protein loads.
- 02Pre-workoutComplex active stacks where taste and dosing rarely cooperate.
- 03HydrationMineral-forward formulas in sticks, sachets and tubs.
- 04CreatineStraightforward, consistent, correctly packed and protected.
- 05Amino acidsEAA and BCAA profiles with masking systems built in.
- 06Energy & enduranceCarbohydrate, caffeine and electrolyte systems for sustained output.
- 07RecoveryPost-training formulas that need to taste good when nothing does.
Formats follow the occasion: tubs for loyalty, sticks and sachets for trial and travel, capsules and gummies where compliance matters more than grams.
04Capabilities
Market in your world. Manufacture in ours.
An end-to-end capability set that keeps development, production, packaging and logistics accountable to one team.
- 01FormulationDose, format, texture, cost and manufacturability considered together, from the first bench version.
- 02FlavoringPrecision flavor development for powders and gummies, including masking systems for challenging active loads.
- 03ManufacturingIn-house production of powders, capsules and gummies with consistent process control from batch to batch.
- 04PackagingJars, bottles, pouches, sachets and stick packs — packed, labeled and shipped from our facility.
- 05Research & developmentConcept development and tech transfer guided through development, regulatory and commercialization stages.
- 06Warehousing & 3PLStore finished goods in our certified facility with third-party logistics support for outbound fulfillment.
- 07International registrationIn-house international registration and export documentation for brands moving product across borders.
- 08Quality assurancePremium dietary supplements produced to standards of safety, efficacy and purity, with documentation to match.
05From formula to finished product
Ten stages. One accountable team.
A clear path from first conversation to product on the shelf — with the handoffs that usually cost brands months removed. Each stage has an owner and an output.
- STAGE 01
Discovery
Brief, target consumer, format and the commercial constraints the product has to live inside.
- Output
- Approved product brief
- Led by
- Your team with Agile
- STAGE 02
R&D
Ingredient strategy, benchmarking and technical feasibility before anything is promised.
- Output
- Feasibility & ingredient plan
- Led by
- Agile R&D
- STAGE 03
Formulation
Bench formulation, flavor system and stability considerations built as one piece of work.
- Output
- Bench formula & flavor direction
- Led by
- Agile R&D
- STAGE 04
Sampling
Iterative samples with structured evaluation so feedback converges instead of circling.
- Output
- Signed-off sample
- Led by
- Your team with Agile R&D
- STAGE 05
Scale-up
Bench to batch. Process parameters locked, documented and rehearsed before production.
- Output
- Locked spec & process
- Led by
- Agile R&D & production
- STAGE 06
Manufacturing
Powders, capsules and gummies produced in house under consistent process control.
- Output
- Finished bulk product
- Led by
- Agile production
- STAGE 07
Packaging
Filling, labeling and finishing across jars, bottles, pouches, sachets and stick packs.
- Output
- Packaged finished goods
- Led by
- Agile packaging
- STAGE 08
Quality & release
QA review and documentation assembled before finished goods are released.
- Output
- Released lot with documentation
- Led by
- Agile quality
- STAGE 09
Warehousing
Certified storage and third-party logistics support so product waits in the right place.
- Output
- Inventory ready to ship
- Led by
- Agile warehouse & 3PL
- STAGE 10
Market
Retail, ecommerce and export-ready product, with the paperwork that has to travel with it.
- Output
- Product on shelf, in cart, in country
- Led by
- Your team, supported by Agile
06Product formats
Powders. Capsules. Gummies. Packaging.
Formats produced in house, so development decisions are made by the people who will actually run the batch.
01Powders
01 · Tubs · sticks · sachets
Powders
Single-serve to bulk. High-load performance blends, hydration, greens and daily formulas built for flow, dissolution and flavor.
- Tubs
- Stick packs
- Sachets
- High-load blends
02Capsules
02 · Single ingredient · complex blends
Capsules
Encapsulation with consistent fill weights for straightforward actives and multi-ingredient formulas alike.
- Single ingredient
- Complex blends
- Consistent fill
03Gummies
03 · Flavor-led development
Gummies
Gummy development where taste, texture and active load have to coexist — developed with the base, not bolted on.
- Active load
- Texture
- Flavor
04Packaging
04 · Finished, labeled, shipped
Packaging
Jars, bottles, pouches, sachets and stick packs packed and labeled in our facility, then warehoused or shipped.
- Jars
- Bottles
- Pouches
- Sachets
- Stick packs
07Quality
Premium products, produced to standard.
We take pride in producing premium dietary supplements that meet high standards of safety, efficacy and purity — with quality discipline applied to ingredients, process and finished goods release.
- 01
Ingredients
Reviewed before they enter the process.
- 02
Process
Controlled and documented, batch to batch.
- 03
Finished goods
Reviewed, with documentation, before release.
- NSF
- FDA Registered Facility
- Kosher
- Halal
08After the batch
Made. Packed. Stored. Shipped.
Brands rarely sell in one channel anymore. Finished goods, the documentation that travels with them, warehousing and third-party logistics all live in the same building — one less vendor between production and your customer.
Shipment-ready · checklistRetail · Marketplace · DTC · Export
- 01Packaging executionBottles, jars, pouches, sachets and stick packs finished to spec.
- 02DocumentationProduct and shipment documentation assembled with the order.
- 03Shipment preparationCartoning and prep coordinated for marketplace and DTC inbound.
- 04WarehousingFinished goods stored in our certified facility.
- 05Third-party logisticsOutbound fulfillment support from the same building.
- 06Export supportIn-house international registration and export documentation.
Coordinated from 1160 Easton Road, Horsham, PA
09Markets we serve
Deep in performance. Fluent across the category.
Sports nutrition is a strength, not a ceiling. We develop and manufacture across the breadth of the modern supplement market.
- 01Sports nutrition & performanceCenter of gravityProtein, pre-workout, hydration, creatine, aminos, energy and recovery.
- 02Health & wellnessDaily formulas built for repeat use and clean labels.
- 03Vitamins & mineralsFoundational products where consistency is the whole promise.
- 04Beauty & healthy agingCollagen, antioxidant and skin-forward concepts across formats.
- 05Cognitive & focusNootropic stacks with flavor and dose challenges to match.
- 06Sleep & stressBotanical and mineral formulas where taste often decides compliance.
- 07Digestive healthFiber, enzyme and probiotic-adjacent products that need care in process.
- 08Women's healthLife-stage formulas developed with format and palatability in mind.
- 09Men's healthPerformance-adjacent daily products with a clear consumer.
- 10Kids & familyGummy and powder formats where taste is non-negotiable.
- 11Hydration & energyElectrolyte and energy systems in sticks, sachets and tubs.
- 12Specialty & emerging conceptsNew categories that need a manufacturer willing to develop.
Start a conversation
Let's build what's next.
Bring a concept, a target consumer, or an existing formula that needs to work better. We'll tell you what it takes to get it made — and what it will cost.
(800) 994-1332·1160 Easton Road, Horsham, PA 19044